November 2019 – News Letter

Preamble

I’d planned to have something out in October, a respectable three months on from the previous issue, but life has an irritating habit of getting in the way of things. As Edmund Blackadder so eloquently put it – “The path of my life is strewn with cowpats from the Devil’s own Satanic herd”. Be assured, however, that I’ve swept up and what follows is wholly fragrant ….

Around and About the Club

Big things have been happening out on the grass of late as work has progressed steadily with building the new Carriage Shed for the raised-track riding trucks. Many cubic metres of soil have been excavated to prepare the ground for the floor-slab (6m long by 2m wide by 10cm deep) which sits several centimetres below the surrounding ground level. Four courses of blockwork are raised on this to roof-eaves level. A door-frame and sill have been fabricated in steel which occupy the full width of the track-ward end. Provision is made in the floor to bring in mains electricity.

Whilst the ground works for the carriage shed were underway, the area in front of the locomotive shed was also prepared to accommodate the new dual-gauge traverser and the slab for this was poured at the same time.

Work also continues with improvements to the track signalling and point control systems. Receiving attention now are the points between the station loop and main line so that these cannot be operated whilst a train is in transit. Additional train-detectors have been installed in the track and associated cables laid-in back to the Signal Box where a new cabinet houses the extra circuitry required.

Creosote Day, Saturday 7th September, witnessed a good turnout of willing helpers to get this annual maintenance job done. Both ground-level and raised tracks were thoroughly treated using a combination of spray-guns and brushes.

If you’ve visited the TSMEE website recently, you’ll have noticed a quite radical change in appearance and content. John Rowley has taken over the job of webmaster and is keen to stress that it is, presently, very much “work in progress”. User feedback and constructive comments are welcomed.

Events …

Open Weekend 27/28th July

This annual two-day event was not blessed with particularly good weather. It rained on-and-off on the Saturday and Sunday was dry but overcast. Nevertheless, there was a respectable turnout of both TSMEE members and visitors, the latter hailing from as far afield as Scotland, Cumbria, York and Leeds.

Visiting locomotives were :– in 3-1/2” gauge  BR “Britannia” 4-6-2, Great Central O4 2-8-0, Freelance 4-8-2 – in 5” gauge  “Chub” 0-4-0 Tank, BR Standard 4 2-6-4 Tank, NER Q6 0-8-0, NER B2 4-6-0 – and in 7-1/4” gauge  GWR 14XX 0-4-2 Tank .

Saturday lunch was Fish ‘n Chips and on Sunday our Catering Stalwarts laid on their usual splendid buffet.

Trip down the Tyne 31st August 2019

Six members joined our party on the “Fortuna” for a cruise down to Tynemouth from the Quayside in Newcastle. The weather was reasonable, even allowing for the blustery wind, and we all enjoyed the trip.

There is a full and very informative commentary on the way to Tynemouth. I have made the trip a couple of times over the years and I am amazed by the way that Tyneside industrial heritage has disappeared in a comparatively short time. It used to be the remains of ship yards, dry docks and associated industries all the way to Tynemouth. Now much of the bank-side is wooded and under modern housing. It all looks very different.

The remaining working areas are impressive and Tyne Dock is massive. The Fish Quay and Tynemouth with the Harbour Lights, like much else of the riverside, are becoming tourist attractions. That’s progress, so we all went to the bar and drank to the past.   Malcolm Phillips

Trip to see the G5 at Shildon and the P2 under construction at Darlington, 7th October 2019.

Another enjoyable day out, perhaps more related to model engineering. Volunteers at both sites were very helpful and thanks are due to Phil Work who kindly arranged tea and biscuits at Shildon.

The G5 is not quite an engine yet, but most of the parts are ready to go together. The frames, boiler, cab and plate-work just need finishing touches. The bogie for the 0-4-4 and one set of driving wheels have been finished but the crank axle has yet to arrive, as manufacture of parts and machining is all done outside. The group has been working to original plans and has had to make many patterns, some of which are placed beside the finished castings.

From Shildon we proceeded to Darlington. The P2, to be named “Prince of Wales”, is a truly impressive machine. Like the G5 it has yet to go onto its wheels, all of which have had their tyres polished to a mirror finish.  Cab and smokebox are on the frames and the boiler cladding is set up on frames beside the locomotive as the boiler is yet to come from Meiningen.

We were told about some of the technical problems – the wheel flanges have been computer designed to ease passage round curves on Heritage Railways and steam distribution will be by poppet valves.

The original Gresley design was not too successful so the designers have used the designs evolved in America after the war which were better. Boiler design has been modified by experience with Tornado and their boilers are interchangeable.

I do not know what will become of the polished wheels – one of the volunteers told me that the painters were upset because on its first trip to York of thirty miles, their beautiful paint finish was spoiled by excess grease and oil coming out of the axle boxes!

The NELPG shops were closed so we completed the trip with a visit to the Head of Steam Museum across the way from the Hopetown works. This is a nice museum with exhibits of Stockton and Darlington and NER origin. Hackworth’s “Derwent” and “Locomotion” are well displayed and there are some interesting small exhibits.   Malcolm Phillips

For your diary …

Public Running Day – Santa Special – Sunday 1st December

Christmas Tea – Sunday 22nd December

Something a bit different now – Gordon Bullard has very kindly submitted the following rather interesting article…

An Automatic Cylinder Drain-cock

Back in the 1980’s over a pie and a pint in a local hostelry, a friend and I were discussing the pros and cons of cylinder drain cocks and associated linkage to the cab of a miniature steam locomotive. 

The locomotive he was building had two sets of Stephenson’s valve gear and an axle pump between the frames, together with lubricator linkage which left little room for direct drain- cock rodding.   We discussed the possibility of automatic drain cocks and I suggested that a small inverted safety valve type of arrangement might be possible.

A set of small valves was made and fitted, each consisting of a stainless ball which was held on its seat by a small bronze spring.  The valves performed well but they looked like upside-down safety valves, which is, of course, exactly what they were.

Clearly, a horizontal arrangement was required which would be more prototypical of full sized practice. So, another set of valves was made in a tee configuration with basically the same internal arrangement but in a horizontal orientation.

These valves worked reasonably well. They certainly cleared the cylinder condensate very efficiently but for some reason when the locomotive was running slight puffs of steam were occasionally noticeable. 

Closer observation showed that one of the valves seemed to be working well with no visible leakage whilst the loco was running.  With the expectation that the poor sealing of the three sub standard valves was probable due to poor workmanship on my part,  all of the valves were disassembled for examination.

I was amazed to find that I had forgotten to put a spring in the valve that worked perfectly.  The valves were quickly reassembled without springs and found to all work perfectly.  Since then I have fitted this type of valve onto three of my locomotives with no failures.  The last loco was to LBSC’s “Maisie” design and has run on the club track on numerous occasions.  The attached drawing shows the design of the valve which is made of bar material with a silver-soldered joint.

 It took a while to work out how the valve worked without a spring.  When the locomotive is stationary any condensation in the cylinder drains down into the valve where the ball is resting on the bottom of the chamber so any water can drain away via the front hole. 

When the regulator is opened a combination of condensate and steam enters the valve where the ball is unable to seat properly due to the turbulence in the chamber.  A combination of water and steam exits the valve due to this turbulence until all of the water is displaced, which leaves the chamber full of steam which in turn forces the ball onto its seat.  It’s as simple as that.

You may well ask what the reduced diameter on the rear of the valve is for.  It is purely there to improve the fitting visually, disguising the fact that it is just a piece of simple bar material.  For members who follow full size practice and require drain piping to the locomotive’s buffer beam,  the front of the valve seat could have a small ME thread machined onto it to take a nut, nipple and associated pipe.

In conclusion, this simple valve is easy to produce, is fully automatic in operation and requires no linkage to the cab.  It would be easy to say that I had a light bulb type of moment concerning this valve’s conception but in reality it came about more by accident than design.

Drain-cocks fitted to 3-1/2″ “Maisie”

Postamble

As I remarked in the previous issue, a Newsletter requires News, and this one would have been a rather thin affair but for the contributions of Malcolm Phillips and Gordon Bullard. My thanks to them both.

Membership Subscriptions will be due for renewal at the end of the year. The cost remains at £35 Single and £45 Family. Our Treasurer Ian Spencer will take payment in cash or cheques (payable to “TSMEE Ltd”).

Photo 1.JPG
A middle cylinder with most of the top plates in place
Photo 2.JPG
After the final pieces of the exhaust passage tops were fitted a piece of plate was prepared for bending up to make the smokebox saddles, seen here on the milling table after machining the sides and ends
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Here is the set up for bending the plate. Another good reason for having a thick walled smokebox. As can be seen the plate is laid on the top of the vice with the smokebox on top and a steel bar passed through it. The screwed rod goes through the bare at each end and passes through another bar underneath , and by tightening the screwed rods, the plates bend to the radius of the smokebox, so theory has it.
Photo 4.JPG
The bending progresses
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The bending progresses continued
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The bending progresses continued
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The bending progresses continued
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The bending progresses continued
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The bending progresses continued
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The bending progresses continued
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Here the bent plate is seen sat on the frames before it is cut into two pieces
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After cutting the bent plate is attached to the smokebox, now mounted on the rotary table in the milling machine
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The holes for the saddle bolts are drilled using the rotary table to locate them
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Each hole is counterbored before tapping .
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Tapping in progress
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All the bolts fitted
Photo 19.JPG
Whilst the smokebox is mounted on the rotary table, the opportunity was taken to make some of the openings in it. Here the hole for the snifting valve has been drilled and the first stage of the hole for the chimney is in progress
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Next the boring head is employed to open out the hole to its correct dimension
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Next the boring head is emp1oyed to open out the hole to its correct dimension continued
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Next the boring head is emp1oyed to open out the hole to its correct dimension continued
Photo 22.JPG
During WW2 most LNER loco smokeboxes lost their countersunk rivets round the back at the boiler connection and round the front at the smokebox door ring in favour of roundheads which require less labour, as there is no need for them to be flushed off. By the late fifties many engines had regained the countersunk rivets at the front , but the round head were still used at the back. This applied to 61962 and I decided to put in dummy rivets (the boiler connection being a simplified version more appropriate for the model). This required drilling around 90 1/32" diameter holes through the 9/32" thick steel, and here it is in progress
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This was, much to my surprise accomplished with just one 1/32" drill, seen here in close up
Photo 24.JPG
The large opening over the inside cylinder was also machine during this set up on the rotary table. First a slot was machined right through the saddle plate and the smokebox
Photo 25.JPG
This was then extended to the full width of the opening
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And then extended to the full extent of the opening
Photo 27.JPG
The Final break through
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Next the outside of the saddle was machined to size.
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Other holes for the handrail stanchions and the bake ejector exhaust wer also drilled at this time
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At last the saddle plate could be fitted to the inside cylinder with more temporary 10 BA screws.
Photo 31.JPG
The holes above the exhaust ducts in the side plates were plugged.
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And the little gusset plates made and fitted to the front and back of the saddle.
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The Inside cylinder main steam pipe flange was turned up and carefully fitted as it needs to be vertical.
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After masking the areas that would not benefit from the application of silver solder the cylinder was fluxed ready for what will be the final soldering operation.
Photo 35.JPG
The cylinder is ready for final soldering.
Photo 36.JPG
The cylinder is ready for final soldering continued
Photo 37.JPG
The cylinder is ready for final soldering continued
Photo 38.JPG
Two inside cylinders after soldering.
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The inside cylinder assembly mounted on the rotary table for machining the side flanges. By using the rotary table some certainty can be give to the alignment of the middle cylinder by making finishing cute on the same tool settings each side.
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The initial cuts brought the ends of the exhaust ducts flush with the flanges
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The right hand flange finished
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And the left
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Checking the width of the cylinder with a 6" micrometer.
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With the cylinder rotated 90 degrees the top of the slide bar support could be machine d accurately parallel with the cylinder centre line.
Photo 45.JPG
The outside cylinders were also set up on the rotary table for the slide bar bracket initial facing. The cutter can only reach a part of the face because the machined surface extends under the end of the valve chest.
Photo 46.JPG
The cylinder is then mounted vertically on the milling table to complete the machining of the bracket. The internal corners are unable to be machined and needed finishing using a very sharp chisel and swiss files.
Photo 47.JPG
With the outside cylinders now mounted on an angle plate on the milling table the footplate angle support could be machined.
Photo 48.JPG
And the main steam inlet bored with a bull nose cutter.
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Likewise for the inside cylinder the steam pipe bore is finished and the inlet and exhaust flanges faced off.
Photo 50.JPG
Mounted the other way up the draincock flanges are faced and the holes drilled.
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As the side faces of the middle cylinder were faced with the block parallel to the cylinder there is a triangle under the saddle that needs machining. The cylinder was set up on the milling table with the saddle parallel to the boiler centre line and a ball nosed milling cutter used to finish the flange and put a radius between the saddle and the flange.
Photo 52.JPG
As the side faces of the middle cylinder were faced with the block parallel to the cylinder there is a triangle under the saddle that needs machining. The cylinder was set up on the milling table with the saddle parallel to the boiler centre line and a ball nosed milling cutter used to finish the flange and put a radius between the saddle and the flange.
Photo 53.JPG
Back on to the rotary table now to machine the bottoms of the transverse supports, which because of the inclination of the cylinder are all different. The cylinder set up viewed from the side shows the angles marked on for the machining operation.
Photo 54.JPG
After machining this end view shows the shape of the underside of the cylinder to which the lagging will be attached.
Photo 55.JPG
The next operation reverted to the lathe, with the cylinders mounted on the vertical slide for accurate finishing of the steam chest bores with a between centres boring bar.
Photo 56.JPG
A completed steam chest bore almost ready for the liner.
Photo 57.JPG
A similar method was used for the inside cylinder.
Photo 58.JPG
The valve liners were the next step towards completion of the locos. Twelve lengths of cast iron were prepared and bored for the liners.
Photo 59.JPG
A mandrel had been made that fitted in the 2 Morse taper of the lathe which was also centred at the outer end for support with the back centre. The valve liner blacks were fitted in pairs between spacer blocks for machining.
Photo 60.JPG
All the roughed out blanks were remounted on the mandrel, again in pairs, and and machined to the correct diameter, leaving a flange at one end.
Photo 61.JPG
Mounted in the four jaw chuck the liners were accurately centred with a dti.
Photo 62.JPG
And through bored to the required diameter.
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A chamfer was machined in to both ends to help with getting the ringed valve heads in to the liners. Those on the inner end help to get the heads through from the front to the back valve passages.
Photo 64.JPG
Back to the rotary table and a milling cutter was used to start forming the ports.
Photo 65.JPG
Showing the initial holes all drilled and a 1/16" cutter mounted ready to square off the ports.
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Two liners with the ports almost complete.
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An outside cylinder with a liner entered ready to be pressed home.
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An inside cylinder with a length of screwed rod in place ready to press the liners in.
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Checking to see the liners are all the way home with a 6" micrometer.
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- A view through the valve chest with the liners in place.

Contact info …

Newsletter Editor – Mike Maguire ~ mike.maguire@btinternet.com

Club Secretary – Linda Nicholls – lindanic@sky.com ~ 01 670 816072

Website – John Rowley – webmaster@tsmee.co.uk ~ 07970 164 967

For your information – a PDF copy of this News Letter can be downloaded here ….